For years we’ve been told that we should recycle. It’s doing our part to make the world a greener place and so on and so forth…but…what happens to our goods AFTER we’ve left them on the curb or put them in the bins at our office buildings? Glad you asked!
We here at Eco-monkeys were curious about the recycling process as a whole. Where do the goods go? What happens to them? Is it all used? Is there any waste?
In order to begin to answer some of these questions, we contacted our friends at the Balcones Recycling Plant here in Austin, TX. Balcones handles over half of the paper waste that comes from commercial sources (office buildings, plants, retail) in the Austin area. The plant manager, Andy Andrasi, gave us a tour of the facility and explained to us, in layman’s terms, the general process.
Probably the most striking thing to learn is that (as far as paper goes) there’s very little being broken down, shredded, torn apart, burned, mulched or otherwise being made into some sort of raw material. Most of the actual reshaping of old product into new product happens at the paper mills, production houses, and manufacturers of paper products. So what the heck goes on in a paper recycling plant? Sorting. Lots and lots and lots of sorting.
When a truck full of waste paper comes into the plant, it is immediately sorted into different quality piles. Not all paper is created equally. Some has already been recycled many times and it becomes less and less useful each time because the actual wood fibers become shorter and shorter, leading to a lower quality product. Some of the paper is mixed with waxes or plastics and becomes a different quality because of it. Some is bleached. Some has already been shredded and well maintained. Some is from industrial sources and is extremely high quality.
Once the paper is sorted, it has to be cleaned. This usually involves a combination of human power, visually culling the paper to take out any glass, organics, trash, plastics or other pollutants that cannot be used in manufacture, and lots of conveyor belts and contraptions designed to sift the different sizes and qualities of paper many times to end up with a clean product.
Once these piles are sorted and cleaned, they are separated into huge compressed bails that are ready to ship to a mill for reprocessing. This mid-sized plant in Austin produces thousands of tons a week in recycled paper!
But what about waste? There has to be SOME junk that comes into the plant that can’t be used and ends up in the landfill, right?? Yes, but not nearly as much as you’d think. Andy estimates that less than 1% of the incoming product from the plant ends up in a landfill. Balcones Plant also ships away most of its waste product to a plant in Arkansas that can use most of the solid waste product as fuel.
So what can the average consumer do to help the recycling effort (besides recycling, obviously)? According to Andy, demand and BUY recycled products! The hard facts are that it costs corporations money to buy product from recycling plants to use in manufacturing. It also cost them tons of money to convert their plant to be able to use recycled paper at all! By buying recycled you are sending a message to big wigs that it can indeed be profitable to them to sell and push recycling. And money talks. Yes, you might be paying a premium for buying recycled, but by sending the message that recycled products are commercially viable, you give the big companies a reason to expand production, becoming more efficient and causing prices to go down. Right now it’s a standoff between the consumer and the producer, and somebody has to take the hit in their wallet first. And most likely it won’t be the producer. But isn’t it worth it?
Check back soon for video footage from our tour. Special thanks to Andy Andrasi and Sara Koeninger at Balcones Recycling for taking the time out to show us what you do!
Look for more posts on the recycling process including articles on restaurant recycling and composting and lots more coming soon!




















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